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Portfolio Detail

Project Description

Automation System Upgrade for concrete mixing machine

Project Overview: CSI AUTOMATION re-engineered the control system for a Dragline Concrete Batching Plant (Centrale à rayons raclant). Challenge: The existing hardware (Siemens S7-200 PLC and ESA HMI) was obsolete and prone to failure. Solution: We migrated the system to a Schneider Modicon M221 PLC paired with a Magelis HMI. Weighing System Upgrade: The weighing system was completely overhauled using LAUMAS S-type load cells connected to W100 digital weight indicators. Communication Architecture: PLC ↔ Weight Indicators: Modbus RS485. PLC ↔ HMI: Modbus TCP/IP.

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Automation System Upgrade for concrete mixing machine

Project Overview: CSI AUTOMATION re-engineered the control system for a Dragline Concrete Batching Plant (Centrale à rayons raclant). Challenge: The existing hardware (Siemens S7-200 PLC and ESA HMI) was obsolete and prone to failure. Solution: We migrated the system to a Schneider Modicon M221 PLC paired with a Magelis HMI. Weighing System Upgrade: The weighing system was completely overhauled using LAUMAS S-type load cells connected to W100 digital weight indicators. Communication Architecture: PLC ↔ Weight Indicators: Modbus RS485. PLC ↔ HMI: Modbus TCP/IP.

  • Detailed engineering: Control Panel General Arrangement, I/O lists, Software I/O lists, Functional Analysis, Wiring Diagrams
  • PLC: Schneider M221
  • HMI: Magelis
  • Weight Transmitters: Laumas
  • Industrial Network: Modbus TCP, Serial Modbus

Project Overview: CSI AUTOMATION re-engineered the control system for a Dragline Concrete Batching Plant (Centrale à rayons raclant). Challenge: The existing hardware (Siemens S7-200 PLC and ESA HMI) was obsolete and prone to failure. Solution: We migrated the system to a Schneider Modicon M221 PLC paired with a Magelis HMI. Weighing System Upgrade: The weighing system was completely overhauled using LAUMAS S-type load cells connected to W100 digital weight indicators. Communication Architecture: PLC ↔ Weight Indicators: Modbus RS485. PLC ↔ HMI: Modbus TCP/IP.

Project Schedule

Project was delivered in 5 weeks

Where ?

Cameroon (Bafoussam)

Which OEMs ?

Schneider, Laumas