Portfolio Detail

Project Presentation

Palm Oil Automation Retrofit

Challenge: Replace an underperforming legacy system (Siemens S7-300) featuring a proprietary custom PC supervision over a serial connection. Solution: With no source code available, our team executed a complete functional reverse engineering, reconstructing the logic using only wiring diagrams and screenshots of the old interface.

Palm Oil Automation Retrofit

The Challenge: Replace a locked, obsolete system (Siemens S7-300 & custom serial SCADA) with no source code and password-protected access. The Solution: - Reverse Engineering: Full reconstruction of the logic using wiring diagrams and screenshots. - Collaboration: Series of workshops to validate the Functional Analysis. - HMI Upgrade: Development of a modern interface with Recipe Management. - Performance: Optimization of PID regulation loops. - The Result: Operators are fully trained, and the process control is now stable and efficient

Detailed Engineering: Control System Cabinet Drawings, I/O lists, Functional Analysis, Network Diagrams
PLC: Siemens S7-300
HMI SCADA: WinCC Advance Runtime V15